Lenze

 

 

www.lenze.de

 

 

:.:Overview :.:

Automation:

Hardware and software components for decentralised automation

Frequency inverters:

Standard or vector-controlled up to 400 kW

Decentralised switching directly in the process

Servo inverters:

4 different technology functions 0.75 to 75 kW

Servo motors:

Synchronous motors up to 10.0 kW,

asynchronous motors up to 60 kW

Three-phase AC motors:

Standard motors in B3, B14 or B5 up to 22.0 kW

DC drives:

Power inverters and DC motors up to 500 kW

Small drives:

The modular product range for customer-oriented variants up to 1100 W

Clutches and brakes:

Important supplements to your application

Connection systems:

From drives to toothed belts

:.:Frequency Inverters:.:

SMD Frequency Inverters 0.25 - 22 kW :

Lenze smd - the perfect partner for standard applications in the power range from 0.25 to 2.2 kW, 230 V single phase,

and 0.37 to 22 kW, 400 V 3-phase

  Lenze frequency inverters are used for electronic speed adjustment of drives in many industries and applications.

The smd frequency inverter -a new member of the Lenze  product range - meets the requirements of standard applications such as:

  • easy implementation

  • simple speed adjustment

  • functions like acceleration, deceleration, reversal

  • protective functions

  Compact design

This wide power range provides a compact design that is the ideal balance of performance and size.

  Innovative EPM memory chip

The EPM is the "heart" of the Lenze smd. The pluggable EPM stores all of the smd parameter settings. The EPM can be unplugged and

programmed or copied outside the frequency inverter. If required, it can also be used in other smd inverters. The programming effort and system downtimes considerably reduced.

  Reliability

High overload capacity 150% I r for 60 seconds. Compliance with CE, UL, cUL. 

  Quick commissioning

Quick commissioning is possible using the integrated keypad and the functions pre-configured for standard applications.

  Quick installation

Integrated RFI measures on single-phase models and easily accessible control and power connections reduce installation times to a minimum.

 

Technical Data

Type

Power [kW]

Supply voltage [V] (48...62 Hz)

Dimensions (H x W x D) [mm]

ESMD251X2SFA

0.25

230/240 V         (1~ 180...264 V)

146 x 93 x 83

ESMD371X2SFA

0.37

ESMD551X2SFA

0.55

146 x 93 x 92

ESMD751X2SFA

0.75

ESMD152X2SFA

1.5

146 x 114 x 124

ESMD222X2SFA

2.2

146 x 114 x 140

ESMD371L4TXA

0.37

400 V                 (3 ~ 320V...528 V)

146 x 93 x 100

ESMD751L4TXA

0.75

146 x 93 x 120

ESMD112L4TXA

1.1

146 x 93 x 146

ESMD152L4TXA

1.5

146 x 114 x 133

ESMD222L4TXA

2.2

ESMD302L4TXA

3

146 x 114 x 171

ESMD402L4TXA

4

ESMD552L4TXA

5.5

ESMD752L4TXA

7.5

197 x 146 x 182

ESMD113L4TXA

11

ESMD153L4TXA

15

248 x 195 x 203

ESMD183L4TXA

18.5

ESMD223L4TXA

22

 

Functionality/features

Type of protection

IP20

Ambient temperature

0. . .40 (55) C power derating 2.5% per C at 40. . .55C

 

RFI measures

integrated RFI (meeting class A as per EN 55011) for 230V, single phase for 400V, three phase via footprint filter

Control method

V/f characteristic, linear or square-law (pumps/fans)

Overload capacity

150% Ir for 60 seconds

Chopper frequencies

4, 6, 8,10 [kHz]

 

Output frequency

0. . .240 [Hz]

 

Inputs

freely programmable Digital: 3 (plus 1 fixed start/stop input)
Analog: 1 (0- 5V, 0-10V; 0-20mA / 4-20mA)

Output

Relay (NO contact) freely programmable AC 250V, 3A DC 24V, 2A . . .240V, 0.22A

 

More functions

Electronic motor potentiometer, setpoint selection using UP / DOWN keys, DC brake (DCB), motor protection through I2 x t, 3 fixed speeds (JOG), fault reset through input signal or automatically (with adjustable delay), diagnostics and display functions (elapsed time meter/power on time meter, fault history buffer, fault message), variable current limits, copying of settings with integrated memory chip and programming unit (accessories in preparation)

 

Standards

CE, UL, cUL

 


 

0.25 - 7.5 kW / 0.55 - 90 kW    8200 Vector

 

 

                       (8200 Vector)

8200 vector for system solutions

A universal product range offering all you need for user-friendly operation, diagnostics and communication. Tailored to meet the needs

of day-to-day operations, the 8200 vector inverter range comes complete with the system you have come to expect from us: expert advice, training, support, service and much more - a sound investment.

Excellent drive features

Overload capacity 180% rated torque for 60 seconds

Operating modes V/f linear, V/f square, vector control

Speed range 1 : 50

Easy operation

A menu structure similar to that of the mobile phone! In combination with the plain text display of the XT keypad, you parameterise the frequency inverter in next to no time.

Quick commissioning

The start-up help provided by the operating and set-up software Global Drive Control "easy", we make your life easier. Predefined basic configurations make the commissioning a pushover for you. This saves time - and therefore money!

 Easy handling

Function modules with pluggable spring-force terminal strips permit easy and quick wiring. Naturally the plugs are protected against polarity reversal.

 Safety even in tough environments

Shield sheets for control and motor cables make a wiring according to EMC easier. Easy fastening of the cable shields provide an extensive contact of the shield for optimum EMC behaviour.

 EPLAN product macros

Preconfigured product macros for the 8200 vector including parts data and layout macros for dimensioning control cabinets can be

downloaded from here free of charge.

 Technology powerful, versatile, reliable

  • Power range: 0.25 kW-7.5 kW, 230 V/240 V 0.55 kW-90 kW, 400 V/500 V  

  • Overload capacity 180% rated torque for 60 seconds from 15 kW upwards,

  • additional 210% rated torque for 3 seconds

  • Operating modes V/f linear, V/f quadratic,vector control, sensorless torque control

  • Chopper frequency 1, 2, 4, 8, 16 kHz

  • Output frequency up to 650 Hz

 Technical data / dimensions 0.25-90 kW

Type

Power [kW]

Supply voltage [V]  (45...65 Hz)

Dimensions (H x B x T) [mm]

E82EV251K2C

0,25

230/240 V         (1~ 180...264 V)

120 x 60 x 140

E82EV371K2C

0,37

E82EV551K2C

0,55

230/240 V          (1~ 180...264 V)

180 x 60 x 140

E82EV751K2C

0,75

                  (3 ~ 100...264 V)

E82EV152K2C

1,5

240 x 60 x 140

E82EV222K2C

2,2

E82EV302K2C

3

230/240 V           (3 ~ 100...264 V)

240 x 100 x 140

E82EV402K2C

4

E82EV552K2C

5,5

240 x 125 x 140

E82EV752K2C

7,5

E82EV551K4C

0,55

400/500 V            (3 ~ 320...550 V)

180 x 60 x 140

E82EV751K4C

0,75

E82EV152K4C

1,5

240 x 60 x 140

E82EV222K4C

2,2

E82EV302K4C

3

240 x 100 x 140

E82EV402K4C

4

E82EV552K4C

5,5

E82EV752K4C

7,5

240 x 125 x 140

E82EV113K4C

11

E82EV153K4B2xx

15

400 V                 (3 ~ 320V...550 V)

350 x 250 x 250

E82EV223K4B2xx

22

E82EV303K4B2xx

30

E82EV453K4B2xx

45

510 x 340 x 285

E82EV553K4B2xx

55

591 x 340 x 285

E82EV753K4B2xx

75

680 x 450 x 285

E82EV903K4B2xx

90

Functionality/characteristics

 

Chopper frequencies

1**, 2, 4, 8, 16 kHz

 

Enclosure

IP20

EMC (RFI level A and B according to EN 55011)

integrated as standard (optionally with compact substructured RFI filter)

 

Control modes

optionally vector control, V/f characteristic control (linear, square-law), torque control

 

Ambient temperature

-10 C...+55 C (40 C...55 C with power reduction)

 

Standard features

PTC input, PID controller, integral brake transistor, motor parameter identification and correction, terminal scan time of digital inputs 1 ms, programmable relay output, S-shaped ramps, level inversion, skip frequencies, fixed speeds, 4 parameter sets selectable online, password protection, bipolar setpoint processing,...

 

Drive characteristics 0.25-11 kW

1.8 x Mrated (60 s), torque setting range 1:10 for 3...50 Hz, speed setting range 1:50 with Mrated (50 Hz), rotational accuracy 0.1 Hz

 

Drive characteristics 15-90 kW

high starting torque (2.1 x MN (3 s) after controller enabling), 1.8 x MN (60 s), torque operating range 1:10 for 350 Hz, speed range 1:50 with Mnenn (50 Hz), rotational accuracy +/- 0.1 H

 

Standards

CE, UL, cUL

Modules

I/O - function modules

 

Analog

Analog

Digital

Digital

Freq.

 

IN

OUT

IN

OUT

OUT

Standard-I/O PT

1

1

4*

1

-

Application-I/O PT

2

2

6*

2

1

 

* includes optionally 1 frequency input

Fieldbus function modules

 

PROFIBUS-DP PT, INTERBUS PT, CAN PT (system bus), CAN-I/O (system bus PT), CAN-I/O RS PT (system bus), AS-Interface PT, LECOM-B PT (RS485),

Automation modules

 

PROFIBUS-DP, INTERBUS, INTERBUS-Loop, DeviceNet/CANopen, CAN, LON, LECOM-A/B (RS232/485), LECOM-LI (optical fibre),

Operating module

 

 Keypad XT

 

0.37 - 400 kW 9300 Vector

 

                          (9300 Vector)

 

 9300 vector flexibility from design

The 9300 vector is a vector-controlled frequency inverter, that is best suited for demanding applications as for example filling plants                        dosing and feed systems, as well as winding drives. Excellent drive behaviour - even without speed feedback - and undreamt- of possibilities for solving control tasks are only a few outstanding features provided by this frequency inverter.   Function blocks integrated into the 9300 vector

software enable the 9300 vector to carry out control functions in addition to its drive task, similar to a PLC. 

Drive features

Power range:

  • 0.37 ... 90 kW, 400 V / 480 V

         110 ... 400 kW, 400 V / 500 V

  • Overload capacity: Depending on the type up to 180 % rated torque for 60 s

  • Control methods: Vector control, V/f-characteristic control (linear and square)

 Input and output terminals

  • 2 bipolar analog inputs

  • 2 bipolar analog outputs (freely assignable)

  • 7 digital inputs (6 of them freely assignable) with changeable logic

  • 4 digital outputs (freely assignable) with changeable logic

  • Input for external supply of the control electronics (back-up operation in the event of a mains failure)

 Communication interfaces (optional)

  • RS232/485 interfaces, optionally as optical fibres

  • Connection to common fieldbus systems (PROFIBUS, INTERBUS, INTERBUS-Loop, LON, DeviceNet, CANopen)

 Protection

  • Adjustable current limitation, error messages in the event of over current

  • Over voltage and under voltage protection

  • Warnings and error messages in the event of over temperature of the frequency inverter

  • Input for PTC and thermal contact and I2t-monitoring to protect the motor

  • Motor-phase failure detection

  • Mains failure control

 

Standard functions (selection)

  • 2 PID controllers

  • Slip and mains voltage compensation

  • Smooth starting and stopping along S ramps

  • DC braking

  • Electronic motor potentiometer

  • 4 freely configurable parameter sets

  • 3 frequencies to skip mechanical resonances

  • Freely connectable function blocks

 Operation and diagnostics

  • Menu-guided keypad with clear-text display

  • Copying and transfer of inverter settings using the keypad

  • Password protection

  • Predefined basic configurations

  • Fault history

  • Comfortable operating software "Global Drive Control" with oscilloscope function

 
 
 

:.:Servo Inverters:.:

 

 

Global Drive Servo Inverter 9300:

9300 servo

 

The 9300 servo inverter series offers the intelligent drive solution with integrated technology function. Four software versions with a uniform user interface are available.

 
   
Servo Inverter 0.37 - 75 kW  
 
Servo Positioning Controller 0.37 - 75 kW  
 
Servo Cam Profiler 0.37 - 75 kW  
 
Servo Register Controller 0.37 - 75 kW  
   

                                                

Servo Inverter 0.37 - 75 kW:

Intelligent technology function

The high performance 9300 servo inverter with coordinated motor programme constitutes the optimal drive system. Mature in design and flexible in use,

the 9300 servo inverters point the way to the future in drive technology. Innovative hardware and software and excellent drive characteristics thanks to Vector Control make the entire spectrum of state-of-the-art AC technology available to the user.

 

Continuity

This series of products is universally usable in the 0.37-75 kW range.

Flexibility

The devices meet the varied demands of servo technology. Choice of technology is via the software.

Integrated network input

Two separate elements are not needed for single drives.

Greatly reduced control cost and effort due to high functionality

Master frequency for synchronisation via simple plug-in connector

Integrated positioning controller for precision positioning

vector control for maximum dynamic performance and high starting torque

Modular, freely configurable control/function blocks with simple connection

Process controller and numeric blocks for control and adjustment tasks

Integrated system bus for inclusion of several controllers

 

                          

 

Servo Positioning Controller 0.37 - 75 kW

 Intelligent technology function

 

 Modern positioning tasks are met by the 9300 positioning controller with its market-oriented characteristics. The function block structure well

known from the 9300 servo inverter has been expanded in this series of devices for the purposes of positioning technology. The function blocks not

needed to do so have been dropped.

 The characteristics of these devices include:

Relative absolute positioning

Switching outputs

Homing

Touch Probe travel

Slow-down points

Sin ramp

Override

Manual travel

Stand-by operation

Arithmetic co-ordination of target positions

Up to 32 program sets

 Technical Data

Type

9321

9322

9323

9324

9325

9326

9327

9328

9329

Motor rated power [kW]

0.37

0.75

1.5

3

5.5

11

15

22

30

Rated output current [A], 8 kHz

1.5

2.5

3.9

7

13

23.5

32

47

59

Max. output current [A], 8 kHz

150 % x Ir

Output power [kVA]

1

1.7

2.7

4.8

9

16.3

22.2

32.6

40.9

Mains voltage [V]

320...528 V 0 %; 45...65 Hz O %

Dimensions          (H x W x D) [mm]

350 x

350 x

350 x

350 x

78 x

97 x

135 x

250 x

250

250

250

250

Weight [kg]

3.5

5

7.5

12.5

 Gives a compact drive unit when combined with system-optimised servo motors.
                                   

servo Cam Profiler 0.37 - 75 kW

Intelligent technology function

  The servo cam as intelligent drive offers you a variety of pre-configured cam uses. If needed, freely configurable function blocks permit you to apply your technology know-how in the tailored manner

 required without you having to worry about drive technology.

 The principle:

  

Your benefits:

Up to 8 different cam profiles can be stored in the device

Integrated camshaft controller

Engage / disengage

Cam expansion / compression

Offset in x- and y- axes

Virtual master

Welding terminal control system.

 Technical Data

Type

9321

9322

9323

9324

9325

9326

9327

9328

9329

9330

Rated motor power [kW]

0.37

0.75

1.5

3

5.5

11

15

22

30

45

Rated output current [A], 8 kHz

1.5

2.5

3.9

7

13

23.5

32

47

59

89

Max.output current [A], 8 kHz

150 % x Ir

Output power [kVA]

1

1.7

2.7

4.8

9

16.3

22.2

32.6

40.9

58.2

Mains voltage [V]

320...528 V 0 %; 45...65 Hz O %

Dimensions           (H x W x D) [mm]

350 x

350 x

350 x

350 x

591 x

78 x

97 x

135 x

250 x

340 x

250

250

250

250

285

Weight [kg]

3.5

5

7.5

12.5

36.5

Gives a compact drive unit when combined with system-optimised servo motors.

                                               

Servo Register Controller 0.37 - 75 kW

Intelligent technology function

 The pre-configured technology function saves you a lot of the planning and programming effort

otherwise needed. Freely configurable function blocks also let you tailor the application of your

 technology know-how if you want to without you having to worry about drive technology.

  • Quick commissioning

  • Greater flexibility

  • More yield

 

Device specifications include

  • Register correction "on the fly"

  • Teach-In function for setting a significant reference label

  • Adjustable window for label capture

  • Compensator for gearbox factor correction

  • Adaptable control characteristics (filter, control..

  • Time or travel based correcting variable generation

  • Profile generator for drive positioning (coarse register)

  • Setting of product data in metric or imperial units

  • Adjustable label capture channel delay compensation

  • Simple adaptation to upstream plant (encoder PPR, material feed per rev....)

  • Freely configurable function blocks for tailoring purposes

  • Fieldbus support: INTERBUS-S, PROFIBUS, LECOM A/B (RS 232, RS 485)

  • System bus (CAN) integrated in device

  • Windows parameter assignment and graphics planning using Global Drive Control (GDC)

 

Technical Data

 

Type

9321

9322

9323

9324

9325

9326

9330

9331

9332

Rated motor power [kW]

0.37

0.75

1.5

3

5.5

11

45

55

75

 

Rated output current [A], 8 kHz

1.5

2.5

3.9

7

13

23.5

89

110

145

 

Max. output current [A], 8 kHz

150 % x Ir

 

Output power [kVA]

1

1.7

2.7

4.8

9

16.3

58.2

76.2

104

Mains voltage [V]

320...528 V 0 %; 45...65 Hz O %

Dimensions             (H x W x D) [mm]

350 x

350 x

350 x

591 x

680 x

78 x

97 x

135 x

340 x

440 x

250

250

250

285

285

Weight [kg]

3.5

5

7.5

36.5

40

Results in a compact drive unit when combined with system-optimised servo motors.

ECS Servo System

ECS

The ECS servo system is especially adapted to multi-axis applications. With its high dynamics and drive performance the ECS servo system

 is made for applications with central drive concepts.

Global Drive ECS Servo System

New dynamic servo modules, specially designed for multi-axis operation, offering a high

dynamic response and drive performance.

ECS series from 1.1 - 13.8 KVA (4.0 - 64 A)

 Features

  • Designed for machines with centralised control.

  • The distribution of PLC- application program in central PLC and ECS- servomodule can be optimised for specific applications.

  • A high degree of precision is achieved when carrying out multi-axis coordinated movements by transferring position set points via the integrated Systembus (CAN) at cycle times as low as 1 ms.

  • The ECS servo system is optimised for gantry systems, robots, packaging machines or feeding and removal devices in handling tech.

  • Safe stop in accordance with EN 954-1- Control category 3 integrated into the device

  • Integrated motor brake control

 

Technology functions of the ECS servo drives

For easy, efficient configuration and commissioning, the axis modules come with various

technology functions:

Speed and Torque

For "speed and torque control" applications.

Posi and Shaft

Up to 15 positioning profiles can be predefined and stored with this application software.

Motion Control

This version has been designed specifically for co-ordinated movements of multiple axes

with a central control system.

Application

The "Application" version (ECSxA) is fully programmable in accordance with IEC61131-3.

Please contact us for more information.

 

The benefits

  • Fast, simple commissioning

  • High dynamic response

  • Central power supply

  • Extremely easy to assemble

  • Flexible configuration capable of adapting to motion control

  • Total network capability

  • UL-approved, CE-compliant

  • For synchronous and asynchronous motors

  • Perfectly suited to the high-performance Lenze MCS motor range

 

Technical data Overview

Axis module

ECS x S004

ECS x S008

ECS x S016

ECS x S032

ECS x S048

ECS x S064

ECS x P004

ECS x P008

ECS x P016

ECS x P032

ECS x P048

ECS x P064

ECS x M004

ECS x M008

ECS x M016

ECS x M032

ECS x M048

ECS x M064

ECS x A004

ECS x A008

ECS x A016

ECS x A032

ECS x A048

ECS x A064

Max. output current [A]

4

8

16

32

48

64

Rated current* [A]

2

4

8

12.7

17

20

Standstill current long/short term [Arms]

2.0/3.0

4.0/6.0

8.0/12.0

16.0/24.0

23.0/36.0

27.0/48.0

DC bus voltage [VDC]

0 ... 770

Dimensions       (W x H x D) [mm]

88 x 247 x 174

132 x 247 x 174

(Wall-mounted. push-through technology)

Dimensions        (W x H x D) [mm]

88 x 282 x 121

132 x 282 x 121

(cold plate)

* Rated current with 3 ~ 400 V mains voltage

Supply module

ECS x E012

ECS x E020

ECS x E040

Current rating in DC bus [A]

12

20

38.5

Rated mains current [A]

9.6

15.9

31.9

Max. braking power [kW]

13.3

16

32

Continuous braking power

ext. resistance [kW]

2.0

3.0

6.0

int. resistance * [kW]

0.10

0.12

0.15

Mains voltage range [VAC]

3 ~ 180 - 528 0%

Dimensions       (W x H x D) [mm]

88 x 247 x 176

132 x 247 x 176

(Wall-mounting, push-through technology)

Dimensions     (cold plate)        (W x H x D) [mm]

88 x 282 x 121

132 x 282 x 121

* not with cold plate version

 

L-Force Drives 9400

Our new drive technology gets things moving.

 The whole world if you want!

 The 9400 servo drive system features an entirely new electromechanical concept. The separation of mounting technology from drive electronics simplifies installation and minimises the time required to replace drives and, therefore, machine downtime.

 Single drives

- Combination of mains supply, DC bus and

  inverter in a single device

- Autonomous use in decentralised installations thanks to

  integrated filter elements and integrated

  brake chopper

- Supports combination with multi-axis

- Matching footprint filter is available for longer motor cables

  (>25 m) or increased interference levels

 Supply modules

- Incoming units with integrated brake chopper

 A wide operating voltage range ensures that the drives, which have of course been approved in accordance with UL and cUL and meet the

requirements for CE conformity, can be used anywhere in the world.

:.:Servo Motors :.:

            (Global Drive Servo Motors)

 

Lenze servo drives satisfy the highest demands in terms of quality and offer convincing performance from carefully thought-out and application-driven

design. This enables them to meet the increased requirements which are now placed on drive technology by machine and plant system engineers. Servo motors as a vital part of a drive axis are easy to install and achieve a long, maintenancefree service life.

Lenze has developed three different ranges of servo motors for different applications.

Synchronous servo motors from the MCS series with torques between 0.5 and 190 Nm. Designed for highly dynamic applications with high overload capacity.

Asynchronous servo motors from the MCA series offer a long service life and can be used anywhere. With torques from 2 - 300 Nm.

Asynchronous servo motors with internal cooling from the MDFQA series are tailored for continuous operation under harsh conditions. With torques from 66 to 1600 Nm.

 

 All of the Lenze motors offer the same high levels of technical perfection, user-friendliness and ease of handling in a power range from 0.25 kW to 95 kW.

 

:.:Global Drive Automation :.:

Systems Engineering

Lenze offers a complete system for your automation, consisting of the most varied hardware components and the pertinent software. This results in the following advantages:

One-stop-shopping

 

  • System components that are matched to work with each other - from the drive to operator interfaces

Preconfigured and tested software solutions

  • basic configurations

  • technology functions

  • reliability

  • protection expertise: user programming in IEC 61131-3

Cost benefits throughout the product life cycle

  • can be used without any additional programming knowledge i. e. fewer training requirements

  • reduced configuration time for customers through use of preconfigured sample solutions

  • quicker set-up time

 

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